Ekukhiqizweni kwamalebula okunamathelayo, ukwelula iwebhu kanye nokuphambuka komphetho kusakazeke kabanzi, izinkinga ezinde ezikhathaza amabhizinisi okuphrinta. Ama-roll ephepha namafilimu athambekele kakhulu ekuguqukeni kokunwebeka okuseceleni kanye nokude ngemva kokushisa nokomisa emishinini yokunyathelisa yedijithali. Imishini yokusika idayi yendabuko ifakwe kuphela ukuqondisa komphetho wesithombe-kagesi okuyisisekelo, okungalungisa kuphela ukushintsha kwe-side futhi kwehluleke ukukhokhela ukwelula kwewebhu okuqongelelekayo. Lokhu kubangela ukubhaliswa okungalungile phakathi kwe-contours ye-diecut kanye nemidwebo ephrintiwe, okuholela ekwaliweni njalo kwe-batch. Izinkampani eziningi zokunyathelisa zibika ukuthi izinga le-scrap nge-batch ngayinye yama-roll acutshungulwayo lingafinyelela ku-5% kuya ku-10%, okubangela amashumi ezinkulungwane zama-yuan ekulahlekelweni kwezinto zokusetshenziswa zonyaka okulimaza ngqo inzuzo ye-oda. Ukubhekana naleli phuzu elibuhlungu embonini ekunembileni kokubhaliswa kwama-roll, lonke uchungechunge lwe-IECHO LCT laser die-cutter lufakwe uhlelo lokulawula ukuchaneka kokuxhumanisa okuthathu olune-ultrasonic intelligent edge guiding, i-magnetic powder constant tension control, kanye ne-photoelectric sensor automatic positioning. Ilungisa ukuphambuka kwewebhu ngokuphelele, igcina ukuchaneka kokusika idayi okuzinzile ngaphakathi kwe-±1 mm futhi inciphise kakhulu ukulahleka kwe-scrap yezinto.
Uhlelo lokucacisa kathathu lunemithwalo yemfanelo ehlukile esebenza kusakhiwo sokulungisa esivumelanisiwe, esivaliwe. Isendlalelo sokuqala uhlelo lokuqondisa oluhlakaniphile lwe-servo olusebenzisa i-ultrasonic. Ngokungafani neziqondiso zewebhu ze-photo-eye zendabuko ezisebenzisa uhlangothi olulodwa, inzwa ye-ultrasonic ayinciki kumamaki ombala aphrintiwe, okuvumela ukuthi ithole amafilimu e-PET acacile, e-PP, kanye namalebula e-matte ngaphandle kwemibala yangemuva ngokuzinzile. Ibamba ukushintsha kwewebhu kwesobunxele nakwesokudla ngesikhathi sangempela, kuyilapho i-motor ye-servo ye-DC engenamabhulashi ehlanganiswe nesikulufu sebhola esiqondile ilungisa ngokushesha indawo yewebhu. Ngesivinini sokuphendula esisheshayo, ilungisa njalo ukuphambuka ngisho nangesivinini esikhulu sewebhu, ivimbela ukubhaliswa okungalungile okuhlanganisiwe okubangelwa ukukhukhuleka okuqhubekayo.
Isendlalelo sesibili uhlelo lokulawula ukucindezeleka kwe-magnetic powder oluhlakaniphile. Zombili iziphetho zokudla nokubuyisela emuva zifakwe amabhuleki e-magnetic powder kanye nezilawuli zokucindezeleka ezizinikele ukulawula ngokunembile ukuqina kwewebhu. Ukucindezeleka kuhlala kubushelelezi futhi kulinganisela phakathi nokuqala kwemishini, ukusebenza okusheshayo, kanye nokuma, kuvimbela izinkinga ezifana nokwelula izinto zangaphambili noma ukugoba kwewebhu ngemuva kanye nokushwabana. Kumafilimu amancane alula kalula njenge-PET ne-BOPP, ukucindezeleka okuqhubekayo kuvimbela ngempumelelo ukuguquguquka kobude bezinto, kuxazulule ukubhaliswa okungalungile phakathi kwamaphethini aphrintiwe kanye nemigqa yokusika i-die empandeni. Ama-roll aqinile njengephepha elihlanganisiwe elijiyile kanye nephepha lensimbi nawo agcina ukuhamba kwewebhu okubushelelezi ngaphandle kokugoba noma ukushwabana, okuqinisekisa ukuhambisana kokusika i-die okufanayo.
Isendlalelo sesithathu uhlelo lokubeka okuzenzakalelayo lwenzwa ye-photoelectric. Izingxenye ze-photoelectric zixhunywe nohlelo lokucubungula i-laser ngesikhathi sangempela, zikhomba ngokuzenzakalelayo izimpawu zokubhalisa kuwebhu ephrintiwe lapho umshini uqala. Uhlelo lokulawula lubala ngokuzenzakalelayo isisekelo sokusika ngodayi ngokwezixhumanisi zezimpawu, lufanisa ngokuguquguqukayo isivinini sewebhu nendlela yokusika nge-laser ukuze lubuyisele ngokunembile amaphutha amancane okwelula akhiqizwe ngemva kokuphrinta. Ngisho noma ukwelula kuhluka phakathi kwezingxenye zangaphambili nezingemuva zomqulu, imishini ilungisa ngokuguquguqukayo indlela yokusika nge-laser ukuqinisekisa ukuthi iphethini ngayinye yelebula ihambisana kahle nomugqa wokusika, ixazulula ngokuphelele izinkinga zemboni njengamaphutha amakhulu okuqondanisa ngesandla kanye ne-batch registration scrap.
Lolu hlelo oluphelele lokunemba luhambisana nawo wonke amamodeli ochungechunge lwe-LCT, lugcina izici zehadiwe ezijwayelekile ngokugcwele phakathi kwe-LCT2 entsha ehlanganisiwe kanye ne-LCT350 yokukhiqiza ngobuningi yesizukulwane sokuqala. Kungakhathaliseki ukuthi kucubungula ama-small-batch short rolls ezitolo zasendaweni noma ama-ultra-long continuous rolls ezitshalweni zezimboni, uhlelo lokulungisa lugcina ukusebenza okuzinzile. Ekuhlolweni kwangempela ngama-substrates ayinselele, njenge-45μm ultra-thin PET adhesive, iphepha elimboziwe elingu-280g ubukhulu, kanye nephepha lensimbi lesiliva elihlanjululwe, izinga lokulahla ngamalebula ayinkulungwane lalawulwa ngaphakathi kwe-1%, kunciphisa ukulahleka kwezinto ngo-70% uma kuqhathaniswa nemishini yokusika ngodayi yendabuko.
Ngaphezu kwehadiwe enembile, uhlelo lokulawula ukusika okundizayo olungaphakathi lusekela ukuhambisana komkhiqizo oqediwe. Ngejubane lokusika nge-laser eliqondile elifika ku-8 m/s, izinto zihamba ngokuqhubekayo ngaphandle kokuma noma ukwehlisa ijubane, zigwema ukuguquguquka kokucindezeleka kanye nokushintsha kwesikhundla okubangelwa ukuqala nokuma njalo. I-chassis yensimbi ehlanganisiwe enamandla ihlinzeka ngokuqina okuphezulu ngokudlidliza okuncane kwesakhiwo ngesikhathi sokusebenza ngesivinini esikhulu, okuqinisekisa ukunemba nokuqina kokucubungula isikhathi eside.
Kumabhizinisi amalebula athembele ekucubungulweni okunamathelayo okuzigoqele ukuze athole inzuzo, ukulahlekelwa kwezinto zokusetshenziswa kumelela izindleko ezinkulu ezingenakuzinakwa. Uhlelo lokulawula ukunemba oluhlanganisiwe lwe-IECHO LCT Series luphatha ukuphambuka kokucubungula kuzo zonke izigaba ezintathu: isikhundla sewebhu, ukucindezeleka kwezinto, kanye nokuqondanisa amaphethini. Ngokunciphisa ngempumelelo amazinga okulahla kanye nokonga izindleko zezinto zokusetshenziswa, ukusebenza kwesikhathi eside kudala ukonga okukhulu kwezindleko, okwenza kube yisisombululo esibalulekile semishini yokuxazulula izinselele zokulahlekelwa ukubhaliswa kwezincwadi.